Top 3 Best Chicago Electric Welders Review- Is it any good?

Chicago electric welders is a company based in the United States that manufactures great quality welding machines. Their products largely lie in the mid-range category in terms of pricing.

These welding machines give you great value for money. They are renowned for their flexibility and overall decent welding performance.

The products are available in all major retailers and online platforms, including Amazon and eBay.

Also you can check out our in depth review on best firepower welders here.

What Makes Chicago Electric Welders Worth it?

There are several compelling reasons to consider getting a Chicago Electric welder. These include;

1. Ease of use

If you are a beginner or professional, you will find that Chicago Electric welders give you an easy time. The machines are simple to understand, and their operation is relatively straightforward.

You will appreciate how practical and intuitive the user interface is. It makes everything clear. The knob adjustments are quick and simple. 

You can easily change between welding modes with the push of a button. You can also select your welding output, vary the voltage, etc. The machines are great for both beginners and seasoned pros.

2. Welding flexibility

These welders have diverse machine processes. Chicago welders offer several Tig, Mig, Stick, Flux-cored welding machines. You can choose the machine that best suits your overall requirements.

Welding flexibility is important, particularly for professional welders. Having a machine that can take care of most of these processes is a huge advantage,

3. Value for money

Chicago Electric makes great products that are certainly worth every penny. You will appreciate how many features they can pack into a welding machine while still keeping it at a reasonable price. The machines are certainly worth every penny.

What Types Of Welding Machines Does Chicago Electric Offer?

Chicago Electric offers many different kinds of machines. These machines are geared towards different market segments. 

The electrical welders have various use cases, which makes the products customer-oriented. Some of the machine classes are:

1. Chicago Electric MIG Welders

Chicago Electric has a wide range of welders for Metal Inert Gas. Shielding gas is used in this welding procedure to prevent the molten pool of weld metal from interfering with exterior components.

A DCEP (Direct Current Positive Electrode), commonly referred to as a Reverse Polarity electrode, is required for MIG welding.

2. Chicago Electric TIG Welders

They are slightly different than Mig welders. The welder forms an arc between the base metal and the non-melting, non-consumable tungsten electrode.

When the arc hits the base metal, a liquid pool forms, a thin filler metal wire is inserted and melted into the weld pool. 

An inert shielding ensures that the tungsten electrode and weld pool don’t get oxidized in the process.

3. Chicago Electric Flux-corded machines

FCAW, a dual shield welding, is a partially automatic arc welding method analogous to active metal gas welding (MAG). 

A continuous wire-supplied electrode, a constant-voltage welding power supply, and equipment similar to MIG welding are all used in FCAW.

4. Chicago Electric Stick Welding machines

Stick welding uses a metal stick or rod as a filler material in an electric arc welding process.

These sticks are normally flux-coated and come in various diameters and lengths. Choosing the right flux core wire and welding rod for your application is vital to producing high-strength welds.

Top 3 Best Chicago Electric Welders?

1. Chicago Electric Flame 125 Welder

Quick Overview

Chicago Electric Flame 125 is a reputable professional-grade flux corded welder. The welder is ideal as it is gasless. It is the top flux-cored welder that Chicago Electric has to offer.

It is the ideal machine if you are looking for an affordable machine. It is perfect for simple DIY projects and workshop tasks requiring closer attention to detail.

“It is a durable machine that is ideal for many welding tasks. It will certainly get the job done.”

What’s in The Box?

  • Chicago Electric Flux 125
  • 6-foot Flux-core gun
  • 6-foot ground clamp
  • Spare contact tips
  • Instruction manual

Specifications

Dimensions 14-1/4inch. X 8-1/4inch. X 14-3/8 inch.
Weight 38 lbs.
Input Voltage 120V
Output Rating  60-125 A
Polarity DC
Mode Icon CC
Input Current 20A
Corresponding Input Frequency 60Hz
Input power 120V
Maximum Rating 125A
Machine Processes Flux-corded only
Warranty Length 90 days
Gun Cable Assembly Length  6 feet
AC Voltage 1/60/120

Features

Sizable Amperage Range

The machine provides you with a sizable amperage output. It makes it flexible and usable in many different welding processes.

You can have the machine perform both smooth and coarse welding arc jobs. It is great as it enables you to have great weld penetration on tasks that require it. You can also affix a different variety of weld rods.

Because of its amperage flexibility, the machine is suitable for professional use.

“A sizable amperage range is great because it gives you welding flexibility. Now you can have perfect stiff arcs at higher voltages.”

Accessories

The Chicago Electric Flame 125 Welder comes with all the necessary auxiliaries that you need to get started. You do not have to purchase them separately, which is convenient for you.

Some accessories include a 6-foot Flux-core gun, a 6-foot ground clamp, spare contact tips, and an instruction manual.

Chicago Electric extends the 90-day warranty on the main unit to the accessories. It means that you can exchange defective products if you spot them early.

“Having everything you need to get started is really convenient. Not having to tool for, and purchase the auxiliary items makes the machine great.”

User Interface

The Chicago Electric Flame 125 has a really simple interface. The layout is quite easy to understand, as all the knobs and buttons get labeled for the user’s convenience.

You can easily adjust the amperage as you weld, thanks to the knob. The voltage control on the unit is also easy to operate as it has only two modes.

It is the perfect machine for learners, as everything is labeled for you.

“One session with the Chicago Electric Flame is all you need to learn the machine inside and out. It is really easy to understand the operations.”

Build Quality

The machine’s overall build quality is its most underrated characteristic. It has been designed excellently to give you several years of decent service.

The unit is tough, and it can take a beating. Though you still have to handle it with care, it can withstand impact. 

It is also designed not to overheat, thanks to the large vents that allow sufficient airflow into and out of the machine.

“The machine is tough and solid. Beyond standard service, you will hardly need to repair or replace the machine parts.”

Pros and Cons

Pros Cons
  • Very easy to use
  • It is a long-lasting and sturdy machine.
  • Sizeable amperage range.
  • Unlimited wire feed speed
  • The machine comes with all the relevant accessories.
  • Great metal casting
  • It is loud
  • The machine is heavy
  • Short warranty duration
  • Poor-quality ground clamp

Who Should Buy It?

The Chicago Electric Flame 125 is best for people who want to avoid gas welders. It is also ideal for you if you are on a tight budget as it is quite affordable. It is perfect for professional and DIY home projects.

“The Chicago Electric Flame 125 is certainly a top choice if you exclusively perform flux welding tasks. The machine is easy to use, and beginners should certainly have a crack at it.”

Chicago Electric Flame 125 Alternative

The Tooliom 200 A is a reasonable alternative. Here is how they compare:

Feature Electric Flame 125 Tooliom 200 A welder
Amp Output  60 to 125A 30A to 200A
Processes Flux-corded Mig, flux-corded, and lift tig welds
Weight  38lbs. 31.9lbs.
Voltage 110/120V 110/220V/ 220(230)V
Wire feed speed (per min) Infinite 40-600
Warranty 90 days 1 year
Price Check Price Check on Amazon

Chicago Electric Welder 90 Amp

Quick Overview

The Chicago Electric Welder 90 Amp is the perfect welder for home use. It is appropriate for simple DIY projects and light-duty tasks that do not require much power or detail.

It is a Mig welder that uses AC. It is a decent great-quality unit that works well with Mig and flux-cord options. 

It affords you some flexibility in terms of the machining process. You should certainly consider it for casual projects.

“Having a machine exclusively for DIY projects is great as it minimizes the workload on your main unit. it is certainly worth buying.”

What’s In the Box?

  • Chicago Electric Welder 90 Amp
  • 6-foot Flux-core gun
  • 6-foot ground clamp
  • Spare contact tips
  • An instruction manual

Specifications

Dimensions 19.8 x 17.9 x 11.5 inches
Weight 36lbs.
Input Voltage 120V
Output Rating  60-120 A
Polarity AC
Mode Icon CC
Input Current 20A
Corresponding Input Frequency 60Hz
Input power 120V
Maximum Rating 120A
Machine Processes Flux-corded and MIG
Warranty Length 90 days
Gun Cable Assembly Length  6 feet
AC Voltage 1/60/120

Chicago Electric Welder 90 Amp Features

Durable Design

The Chicago Electric Welder 90 Amp is renowned for its great durability. The machine has a sturdy exterior that protects the internal components.

The machine is capable of withstanding great impact. It is made of sturdy aluminum, which is hard to deform.

The machine has wide vents to ensure that airflow occurs efficiently. It protects the circuit board from overheating and getting damaged—the internal fans help keep the machine temperatures low.

“The machine is reasonably sturdy. You should get many useful years out of it, as it is built to last.”

  • Machine Process

The Chicago Electric Welder 90 Amp is a flexible machine. It offers both flux-corded and MIG welding options.

This flexibility is desirable as the machine does not limit you to certain processes. Because of the flexibility, it might just pass as a low-intensity professional welding machine.

The machine also has a reasonably sizable amperage range. It allows you to archive both soft and stiff arcs, making it perfect for a sizable range of tasks.

“Having a two-in-one machine is perfect. You get a lot of flexibility with your DIY tasks. The amperage range makes it even better.”

  • Consistent UI with other Chicago Electric Welders

Like other Chicago electric welders, the Welder 90 Amp is easy to learn and use. Everything is laid out simply and coherently.

If you are learning how to weld or are a beginner, the machine is a good place to start. It will help you familiarize yourself with the basics of welding.

You will easily increase the amperage with a knob shifter. The voltage control has a low and high setting, so you don’t have to struggle so much.

“After the first try, you should know everything about the machine. It is that easy to use.”

  • Accessories

The manufacturer includes all the accessories that you need to get started. Having all the accessories in the box means not struggling to source for these parts.

The accessories guarantee that you have compatible parts. All your accessories are covered under the 90-day warranty, so you need not worry about defective parts.

The auxiliary parts include a 6-foot Flux-core gun, a 6-foot ground clamp, spare contact tips, and an instruction manual.

“The parts ensure that you have everything that you need to operationalize your welding machine, which is super convenient.”

Pros and Cons

Pros Cons
  • Very easy to use
  • It has a sturdy design to ensure that it lasts long.
  • Sizeable amperage range.
  • Unlimited wire feed speed
  • The machine comes with all the necessary accessories.
  • Great metal casting
  • It is loud
  • The machine is heavy
  • Short warranty duration
  • Poor-quality ground clamp

Who Should Buy It?

The Chicago Electric Welder 90 Amp is perfect if you are looking for a welder exclusively for DIY and home tasks. 

It is perfect for a light-duty machine designed to handle simple projects that do not require great arc penetration. It is also perfect for people on tight budgets.

“The machine is perfect for many simple projects. You do not require heavy duty machines for many DIY tasks. That’s where the Chicago Electric Welder 90 Amp helps.”

Chicago Electric Welder 90 Amp Alternatives

The Electric Flame 125 is a great alternative. Here’s how the machines compare:

Feature Electric Flame 125 Chicago Electric Welder 90 Amp
Amp Output  60 to 125A 60A to 120A
Processes Flux-corded Flux-corded and MIG
Weight  38lbs. 36lbs
Voltage 110/120V 110/120V
Wire feed speed (per min) Infinite Infinite
Warranty 90 days 90 days
Price Check Price Check Price

2. Chicago Electric 170 Amp Mig Welder

Quick Overview

Are you looking for a welding machine geared for mid and heavy-duty tasks? If so, then the Chicago Electric 170 Amp Mig Welder will be perfect for you. The machine is ideal for both DIY and professional tasks.

The welder is multi-purpose. It gives users the flexibility to choose between the Mig or flux-weld options. The different options make it suitable for a wide range of tasks.

“You will appreciate the flexibility of having a two-in-one device. It is great for multiple welding tasks, and you don’t need to keep switching between welding machines.”

What’s in The Box?

  • Chicago Electric 170 Amp Mig Welder
  • A 6-foot Welding cable
  • 6-foot Ground cable
  • A 0.03-inch clamp
  • A Flux-cored wire

Specifications

Dimensions 29.3 x 12.3 x 21.5 inches‎‎
Weight 56lbs.
Input Voltage 120/240V
Output Rating  30-170 A
Polarity DC
Mode Icon CC
Input Current 20A
Corresponding Input Frequency 60Hz
Input power 120/240
Maximum Rating 170A
Machine Processes Flux-corded and MIG
Warranty Length 1 year
Gun Cable Assembly Length  6 feet
AC Voltage 1/60/120/240

Features

Design

The Chicago Electric 170 Amp Mig is well-known for its long life. The machine has a very strong shell that shields the interior components. The exterior is aluminum which is durable and offers resistance to rust.

The machine features large vents to promote effective ventilation. It guards against overheating and damage to the circuit board. Internal fans help to keep the machine temperature down.

“The machine is rather durable. Because it is made to last, you should get many useful years out of it.”

Thermal Controls

Chicago Electric has overcome overheating difficulties thanks to a creative design, cooling fans, and torque optimization.

The cooling fans are programmed to raise their RPM in response to high power draws, allowing heat to get dissipated quickly. 

The vents on the welding machine have been built to facilitate optimum ventilation, preventing the unit from overheating.

“To preserve the electrical components of the machine, automatic overload protection guarantees that the machine switches off when it becomes too hot.”

Machine Process

The Chicago Electric 170 Amp Mig is a highly versatile tool. It supports both flux-corded and MIG welding.

This flexibility is beneficial since the equipment does not restrict you to specific operations. Because of its versatility, it is perfect for professional welders.

The machine also has a rather large amperage range. It can archive soft and firm arcs, making it ideal for many jobs.

“You can now execute both soft and stiff welding arcs with a single machine. The Chicago Electric gadget is ideal for a wide range of rod kinds and sizes.”

Accessories 

The manufacturer supplies all of the necessary equipment to get started. Because all of the attachments are in the package, you won’t have to go out of your way to find these pieces.

The accessories ensure that you have compatible parts. All of your accessories also get covered by the 1-year guarantee, so you won’t have to worry about faulty parts.

The equipment comes with a 6-foot Welding cable, 6-foot Ground cable, a 0.03-inch clamp, and flux-cored wire.

“The majority of welding equipment manufacturers can be chastised for the quality of their attachments, which usually fall short of the overall quality of the core unit. It is not the case with Chicago Electrical, where all of the auxiliary are of the highest caliber.”

Pros and Cons

Pros Cons
  • Very easy to use
  • It is a long-lasting and sturdy machine.
  • Sizeable amperage range.
  • Unlimited wire feed speed
  • The machine comes with all the necessary accessories.
  • Great metal casting
  • Multipurpose: Includes the MIG and flux-cored options.
  • It is loud
  • The machine is heavy
  • Short warranty duration
  • Poor-quality ground clamp

Who Should Buy it?

It is great for people who do not have a fixed workstation and travel for business. It is compact, lightweight, and portable.

It is also great for individuals who are just starting with welding. It is easy to use and accelerates the learning process. It will surely fit you if you often undertake light to medium-duty work.

“Traveling with welding equipment has never been easier thanks to the machine. It’s compact and light enough to fit in car trunks. You should be able to quickly grasp all of the machine’s basic functions.”

Chicago Electric 170 Amp Mig Alternatives

The Electric Flame 125 is a good alternative. Here is how the machines compare:

Feature Electric Flame 125 Chicago Electric 170 Amp Mig
Amp Output  60 to 125A 30A to 170A
Processes Flux-corded Flux-cord and MIG
Weight  38lbs. 56lbs.
Voltage 110/120V 120/240V
Wire feed speed (per min) Infinite Infinite
Warranty 90 days 1 year
Price Check Price Check Price

3. Chicago Electric Welding Systems 80 Amp Arc

Also you can check out our in depth review on best ironton welders here.

Quick Overview

The Chicago Electric Welding Systems 80 Amp Arc is a great value machine. It is best suited for welding steel and cast iron. Click here for the appropriate rod sizes.

The machine is the perfect ultra-light option. The size and compactness of the unit make it the ideal welding machine for travel. 

The machine’s size does not compromise its functionality. It is the perfect welder if you desire a gasless option.

“The machine is so light and compact that it can fit inside a backpack. It is great for casual projects. If you have a welding hobby, and you don’t want to spend too much on a welder, this is the machine for you.”

What’s in The Box

  • Chicago Electric Welding Systems 80 Amp Arc
  • A 6-foot Welding cable
  • 6-foot Ground cable
  • A 0.03-inch clamp
  • A Flux-cored wire

Specifications

Dimensions 5.875 x 3.75 x 9.5 inches‎‎
Weight 10lbs.
Input Voltage 120V
Output Rating  0-80 A
Polarity DC
Mode Icon CC
Input Current 20A
Corresponding Input Frequency 60Hz
Input power 120
Maximum Rating 80A
Machine Processes Flux-corded
Warranty Length 90 days
Gun Cable Assembly Length  6 feet
AC Voltage 1/60/120

Features

Compact and portable

Welders are typically bulky pieces of machinery. The Systems 80 Amp Arc, however, is very compact.

These welders are ideal if you need a machine that can simply move around your workspace. There are additional advantages to being light and small. Because of its small size, you may readily store the machine in small spaces.

“Thanks to the compactness of the machine, you can now transport your welder inside your backpack. It only weighs 10ls.”

Thermal Controls

The System 80 Amp Arc welds cool extremely well despite being small.

In reaction to heavy power draws, the cooling fans increase their RPM, allowing fast dispersing heat. 

The welding machine’s vents have been designed to allow maximum airflow, keeping the equipment from overheating.

“Automatic overload protection ensures that the machine shuts off when it grows too hot to protect the electrical components of the machine.”

Accessories

The manufacturer has included all the necessary accessories with the product. It is convenient as you do not need to source them separately.

The unit ships with a 6-foot Welding cable, a 6-foot Ground cable, a 0.03-inch clamp, and a flux-cored wire. 

All the accessories get covered under warranty. The warranty does not extend to parts damaged due to mishandling or in the course of maintenance.

“The accessories are of the same quality as the main unit.”

Great User Interface

Like other Chicago electric welders, the machine is simple to learn and use. Everything is written out straightforwardly and logically.

The machine is a fantastic place to start if you learn to weld or newbie. It will assist you in becoming acquainted with the fundamentals of welding.

With a knob shifter, you can quickly raise the amperage. So, you don’t have to battle as much with the voltage control, which offers low and high settings.

“Most welders look like they were designed in the seventies, with antiquated interfaces. This welder however, looks modern and simpler to use and understand.”

Pros and Cons

Pros Cons
  • Very easy to use
  • It is a long-lasting and sturdy machine
  • Affordable
  • Unlimited wire feed speed
  • You get all the necessary accessories.
  • Great metal casting
  • It is loud
  • The machine is heavy
  • Short warranty duration
  • It is a flux only welder

Who Should Buy It?

The Chicago Electric Welder 80 Amp is ideal if you only need a welder for DIY and household operations. 

It’s ideal for a light-duty machine built to tackle light-duty applications that don’t require a lot of arc penetration. It is also ideal for those on a restricted budget.

“The machine is ideal for a variety of modest jobs. Many DIY projects do not necessitate the use of heavy machinery. This is where the Chicago Electric Welder 90 Amp comes in handy.”

Chicago Electric Welding Systems 80 Amp Arc Alternative

The Chicago Electric Welder 90 Amp is a great Alternative. Here is how they compare

Feature Electric Flame 125 Chicago Electric Welder 90 Amp
Amp Output  0A to 80A 60A to 120A
Processes Flux-corded Flux-corded and MIG
Weight  10lbs 36lbs
Voltage 110/120V 110/120V
Wire feed speed (per min) Infinite Infinite
Warranty 90 days 90 days
Price Check Price Check Price

A Brief Buying Guide on Welding Machines

Before buying a welder, you should consider:

Use case

If you want to buy a welding machine for deeper penetration welds, pick one that has a high maximum amperage.

Warranty

You should always pick a machine covered under a lengthy warranty. It allows you to return defective components.

Size

If you travel a lot, select a compact machine. If you have a fixed workstation, any size will do.

Cooling

You should select a machine that has an efficient cooling system. It should have powerful fans and wide vents.

Flexibility

If you are a professional welder, a multi-purpose machine would be appropriate. It includes a MIG, TIG, stick weld, and Flux-corded welder machine.

Price

Many affordable welding machines are quite functional.

Also you can check out our in depth review on best dekopro welders here.

Conclusion

Chicago electric welder is a prominent firm established in the United States that manufactures high-quality welding machines. In terms of pricing, their items are mostly in the mid-range level.

Their welding equipment provides excellent value for money. Chicago Electric is well-known for its adaptability and overall welding performance.

They offer an array of welding machines suitable for different use cases.

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