Top 3 Best Ironton Welders In the Market: A Review

Top 3 Best Ironton Welders In the Market

Welders are among the most popular pieces of equipment in any fabrication or manufacturing shop. 

They come in a variety of types, sizes, and prices. In the world of welders, Ironton welders are some of the most affordable and competitive welders on the market.

This article will review some of the best Ironton welders on the market and what you need to look for when purchasing one.

The Top Three Best Ironton Welders

Product
BUDGET PICK
Ironton ARC80 Stick Welder with TIG function - Inverter, 120 Volt, 20–80 Amp Output
OUR BEST PICK
Ironton 125 Flux-Cored Welder - Transformer, 115 Volts, 60-125 Amp Output
EDITOR'S CHOICE
Ironton Arc 200 AC Arc Welder - Transformer, 230 Volt, 65-200 Amp Output
Ironton ARC80 Stick Welder with TIG function - Inverter, 120 Volt, 20–80 Amp Output
Ironton 125 Flux-Cored Welder - Transformer, 115 Volts, 60-125 Amp Output
Ironton Arc 200 AC Arc Welder - Transformer, 230 Volt, 65-200 Amp Output
Welding Process(es)
Stick, TIG
Flux-cored, Mig
Stick
Welding Amperage Range
20–75 DC; 80 DC Peak
60-80A
65-200AC
Phase
Single
Single
Single
Volts
120
115
230
Duty Cycle
40% @ 75A
20% @ 80A
10% @ 180A
Amperage Adjustments
Dial
Dial
Dial
Electrode Size 
1/16–3/32 inches
0.035 inches
1/16-5/32 inches
Welds Up To 
1/8 inch
18-gauge up to 3/16 inches
3/8 inch
Weldable Metals
Steel, stainless steel, cast iron, hard surfacing
Carbon steel
Steel, stainless steel, cast iron, hard surfacing
Electrode Cable 
5.4 feet
5.4 feet
10 feet
Clamp Cable 
5.4 feet
6 feet
6 ½ feet
Power Cord 
6.5 feet
6 feet
8 feet
Dimensions(inches)
11 x 4 x 7.25
18 x 10 x 12 
16 x 11 x 15 
Weight
12.24lbs
31lbs
57lbs
BUDGET PICK
Product
Ironton ARC80 Stick Welder with TIG function - Inverter, 120 Volt, 20–80 Amp Output
Ironton ARC80 Stick Welder with TIG function - Inverter, 120 Volt, 20–80 Amp Output
Welding Process(es)
Stick, TIG
Welding Amperage Range
20–75 DC; 80 DC Peak
Phase
Single
Volts
120
Duty Cycle
40% @ 75A
Amperage Adjustments
Dial
Electrode Size 
1/16–3/32 inches
Welds Up To 
1/8 inch
Weldable Metals
Steel, stainless steel, cast iron, hard surfacing
Electrode Cable 
5.4 feet
Clamp Cable 
5.4 feet
Power Cord 
6.5 feet
Dimensions(inches)
11 x 4 x 7.25
Weight
12.24lbs
OUR BEST PICK
Product
Ironton 125 Flux-Cored Welder - Transformer, 115 Volts, 60-125 Amp Output
Ironton 125 Flux-Cored Welder - Transformer, 115 Volts, 60-125 Amp Output
Welding Process(es)
Flux-cored, Mig
Welding Amperage Range
60-80A
Phase
Single
Volts
115
Duty Cycle
20% @ 80A
Amperage Adjustments
Dial
Electrode Size 
0.035 inches
Welds Up To 
18-gauge up to 3/16 inches
Weldable Metals
Carbon steel
Electrode Cable 
5.4 feet
Clamp Cable 
6 feet
Power Cord 
6 feet
Dimensions(inches)
18 x 10 x 12 
Weight
31lbs
EDITOR'S CHOICE
Product
Ironton Arc 200 AC Arc Welder - Transformer, 230 Volt, 65-200 Amp Output
Ironton Arc 200 AC Arc Welder - Transformer, 230 Volt, 65-200 Amp Output
Welding Process(es)
Stick
Welding Amperage Range
65-200AC
Phase
Single
Volts
230
Duty Cycle
10% @ 180A
Amperage Adjustments
Dial
Electrode Size 
1/16-5/32 inches
Welds Up To 
3/8 inch
Weldable Metals
Steel, stainless steel, cast iron, hard surfacing
Electrode Cable 
10 feet
Clamp Cable 
6 ½ feet
Power Cord 
8 feet
Dimensions(inches)
16 x 11 x 15 
Weight
57lbs

Top 3 Best Ironton Welders Reviewed

1. Ironton 125 Flux-Cored Welder

Ironton 125 Flux-Cored Welder

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The welder helps around the house, on the farm, in the shop, and even in the demolition derby pit.

Highlights
  • No extra wiring is necessary because it runs on widely accessible 115V/20A power.
  • For convenient transportation, there is a convenient carry handle.
  • The trigger-activated arc maintains the wire “electrically cool when not welding.”
  • 2 voltage settings for adaptability.
  • Flux-cored & MIG welding capabilities
  • Performance on the go
What’s in the box?
  • Ironton 125 Flux-Cored Welder
  • One 6 feet power cord
  • One 6 feet ground clamp 
  • One flux-core gun
  • Two Tweco style contact tips
  • One hammer/ wire brush

Specs

  • Amps: 60–80 A
  • Volts: 115
  • Duty Cycle: 20% at 80A
  • Max. Weld Thickness: 3/16 inches
  • Weldable Materials: Carbon steel
  • Max. Welding Wire Diameter: 0.035 inches
  • Wire Feed Speed Control: Yes
  • Power Cord: 6 feet
  • Weight: 31lbs
  • Clamp Cable: 6 feet
  • Dimension: 18 x 10 x 12 inches
  • Manufacturer’s Warranty: 1- year Limited Warranty

Features

Convenient carry handle and compact size; The Ironton 125 Flux-Cored Welder is a great choice for anyone looking for a compact, easy-to-carry welder. 

It has a convenient handle that eases transportation, and its small size makes it easy to store when not in use. 

Plus, its flux-cored welding capability makes it perfect for welding on light metals like aluminum and magnesium.

For use, both indoors and outdoors; You can use it for welding indoors and outdoors. It has an amperage output of 25-125 amps, making it perfect for a wide variety of welding projects. 

That is if you’re searching for a robust weld and don’t mind cleaning up a little slag when you’re done. Plus, it comes with a 1-year warranty.

Thermal protection; The Ironton 125 also has a thermal overload protection system that interrupts the welding process if it becomes too hot. This prevents damage to the welder and keeps you safe while welding.

Trigger-activated arc; this prevents the wire from sticking to the contact tip and ruining your weld. You won’t have to worry about an arc flash; simply pull the torch trigger and start welding.

Two voltage settings; The Ironton 125 Flux-Cored Welder is a versatile machine that has two voltage options, giving you greater control over your weld. 

This welder can use various power sources with a 60-80 volts voltage range, including generators, vehicles, and home outlets. It will amp to 125 A for seconds, though.

Welding capabilities; You can weld 18-gauge up to 3/16inch thick of mild steel with this Ironton 125 welder. 

For thicker metals, it accepts welding wire with a diameter of 0.030inch Or 0.035inch either 4inch or 8inch spools, with an 8inch adaptor provided.

The Ironton 125 Flux-Cored Welder is an excellent option for those looking for a quality machine for medium-duty flux core applications at an affordable price. 
Pros
  • Compact design
  • Ready to use out the box
  • Competitively priced
  • Portable
  • Stays Safely Grounded
  • No special wiring required

Cons
  • No Regulator and Gas Hose
  • Not Mig readyThe wire tensioner needs adjusting

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2. Ironton ARC80 Stick Welder

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It’s perfect for home repairs, automotive work, fabrication, and more. 

Highlights
  • Cooling fan and thermal overload protection 
  • A small, exceptionally lightweight housing for convenient travel
  •  A powerful 80A DC output welds material up to 1/8inch 
  • Inverter technology consumes less input power 
  • Adjustable amperage dial offers 20–75 Amp DC output for versatility.
What’s in the box?
  • Ironton ARC80 Stick Welder
  • One Stick/TIG welder 
  • One 5.4ft. electrode cable and holder
  • One 5.4ft. ground cable and clamp
  • One Shoulder strap

Specs

  • Amperage: 20–75 DC; 80 DC peak
  • Rated Duty Cycle: 40% at 75A
  • Range Selection: 20–75A DC
  • Welding Process(es): Stick, TIG
  • Phase: Single
  • Volts: 120
  • Amperage Adjustments: Dial
  • Electrode Size: 1/16–3/32 inches
  • Welds Up To 1/8 inches
  • Weldable Metals: cast iron, steel, stainless steel, hard surfacing
  • Electrode Cable: 5.4 long
  • Clamp Cable: 5.4 long
  • Power Cord: 6.5 feet
  • Dimensions: 11 x 4 x 7.25 inches
  • Weight: 12.24 lbs
  • Warranty: 1-year

Features

Powerful 80 Amp DC output; This durable and reliable Ironton ARC80 Stick Welder outputs a consistent 80 amps of DC power to weld materials up to 1/8inch thick.

Inverter technology; Inverter technology is the latest advance in welding technology. It has many advantages over traditional welding methods, including less input power. 

It is small and lightweight, making it an excellent choice for welders who need to work in tight spaces or on projects requiring much mobility.

Cooling fan and thermal overload protection; This welder features thermal overload protection, which protects the welder from damage in the event of a thermal overload. 

Adjustable amperage dial; With its adjustable amperage dial offers 20–75 Amp DC output for versatility, making it perfect for a wide variety of welding applications. 

The welder also features an easy-to-use 10ft. electrode cable and clamp and a built-in hammer function for striking electrodes.

When you’re looking for a welder that is easy to take with you wherever you go, the Ironton ARC80 Stick Welder is a great option. This welder runs on inverter technology, which means it requires less input power, making it a more versatile tool. With its simple design, the ARC80 is perfect for light- to medium-duty welding projects. 
Pros
  • Easy to use
  • Nice and compact
  • Good performance
  • Great price

Cons
  • Leads are a bit short
  • Low-quality plastic electrode holder
  • current to the electrode holder fluctuates way too much 

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3. Ironton Arc 200 AC Arc Welder 

Ironton Arc 200 AC Arc Welder

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Highlights
  • Stick welders can handle electrodes with diameters ranging from 1/16 inch to 5/32 inch.
  • It can weld mild steel up to 3/8 inch thick.
  • For precise tuning, there is an infinite amperage control.
  • Light for thermal overload prevention and amperage
What’s in the box?
  • Ironton Arc 200 AC Arc Welder
  • 8-feet power cord
  • 10 feet Electrode Cable 
  • 6½ feet clamp cable 

Specs

  • Clamp Cable: 6 ½ feet
  • Welding Processes: Stick welding
  • Duty Cycle: 10%@ 180A 
  • Electrode Cable: 10 feet
  • Electrode Size (in.): 1/16-5/32 inches
  • Dimensions : 16 x 11 x 15 inches
  • Amperage Adjustments: 65-200A
  • Welds Up To (in.): 3/8 inch
  • Power Cord: 8 feet
  • Metals: Steel & stainless, cast iron, hard surface metals
  • Amps: 65-200A
  • Output Range: 65-200 AC
  • Range Selection: Infinite
  • Volts: 230
  • No-load voltage: 50 volts AC
  • Weight: 57lbs
  • Power supply: 230V, 50A, 60Hz, Single Phase
  • Suggested electrode: E6013

Features

Indicator lights: Power and Thermal Overload are the two indicator lights. The power indicator will illuminate when the machine is turned on. 

When the thermal overload light illuminates, it means the machine’s duty cycle has been surpassed, and the internal temperature has reached dangerously high levels. 

The machine will switch off the welding output, but the fan will continue to run to keep the internal components cool. 

The machine will automatically switch welding output back on after the internal temperature has down.

Current Adjustment; The amperage is adjustable, so you can fine-tune the welder to get the best results for the type of metal you’re welding. 

Easy to use amperage knob: It features an easy-to-use amperage control knob that allows you to adjust the welding current to match the thickness of your material. In a single pass, the Arc 200 can weld mild steel up to 3/8 inch thick.

Welding with a stick electrode is a great choice for mobile or outdoor applications because it doesn’t require the use of shielding gas. This means there’s no need for special equipment like gas bottles, regulators, and hoses – making it simpler and more convenient to use. 
Pros
  • Portable (Comes with wheels)
  • Value for price
  • Infinite amperage control
Cons
  • Arc can be inconsistent

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An Overview Of Ironton 

Also you can check out our in depth review on best reboot welders here.

The Ironton brand is a recent addition to the tool market, introduced in early 2015 by Northern Tool+ Equipment. 

The line includes various tools, including hand tools, automotive, electrical, and power tools. 

Are They Any Good?

In as far as tools go, there’s not much history, so Ironton focuses on durability and strength from a marketing standpoint. 

The Ironton line of tools is available in different sizes, each suited for different applications.

What Makes Them Competitive?

High-quality

The Ironton tools are a high-quality brand exclusive to the northern countries. They manufacture their tools with durable raw materials, ensuring products that meet the highest quality and strength standards.  

These tools are sure to be a valuable asset for any workshop with a long lifespan.

Affordability

Ironton welders are competitive because they offer extreme affordability. Their welders are durable and easy to use, making them perfect for beginners or experienced welders.

you can check out our in depth review on best firepower welders here.

What Are The Drawbacks?

The main drawback of Ironton welders is that they don’t perform as well as other welders on the market. In particular, users have noted that Ironton welders don’t produce as much heat as Miller or Lincoln welders, leading to a less-than-ideal weld. 

Not for heavy-duty;

Additionally, some users have complained that Ironton welders don’t perm heavy-duty jobs. They are perfect for light- to medium-duty welding projects. Ironton welders are designed and built for the home garage or professional shop.

Buying Guide

When it comes time to buy a welder, there are a few things you need to consider. 

Welding capabilities;

The first consideration is the type of welding you want to do. There are three primary types of arc welding: gas metal, flux-cored, and shielded metal welding. Therefore, you should check whether the welder you choose can use both gas and gasless modes.

Warranty;

You’ll find that the Ironton welders come with a 1-year warranty and an optional service protection plan which will extend your warranty period. Of course, you’ll have to add more money, but it depends on the welder.

Current Range;

The range of Ironton welders is between 20A and 200A; this means that a welder suits every need, from light to medium-duty welding. 

For larger projects or welding thicker metals, a welder with a more extensive current range is necessary. 

Accessories;

you should also do well to know which accessories come with the package. Other accessories such as gas hoses, regulators, and safety equipment such as gloves might need to be purchased separately.

Also you can check out our in depth review on best forney welders here.

Final Verdict

Ironton welders are a cost-effective option for welding projects. While they may not be the most expensive welders on the market, they don’t sacrifice quality.  

We recommend the Ironton 125 Flux-Cored Welder as the best product on the market. It is perfect for welding various materials, produces stable arc force, and is easy to operate. 

If you’re looking for a quality welder that doesn’t break the bank, Ironton is the brand for you. Thanks for reading!

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